Aircraft Ground Power Units (GPU)

For Starting & Maintenance

Aircraft Ground Power Units (GPU)

Ground Power Unit, or GPU for short, is the name given to power supply equipment that provides clean power for both maintenance and engine starting aircraft that are on the ground. A GPU, much unlike your average household power supply, is unique in that it provides a very specific “ripple free” or “clean” voltage, this ensures sensitive avionics and control systems within the Aircraft are protected during powered maintenance and engine starting operations.

START PAC® engineers have developed an extensive range of Aircraft Ground Power Units designed to meet all manner of end use scenarios, from providing reliable mobile ground power for remote airstrips through to powerful hybrid solutions for fully high throughput Aircraft Maintenance, Repair & Overhaul operations. All START PAC® Ground Power Units are made in-house and combine quality components, unparalleled after sales support and a 1 year warranty as standard.

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Ground Power Units (GPU)

You need to ensure that you can start your engine at all times and you also need to perform software updates without compromising or even ruining your aircraft’s on-board batteries. This means that you require a combination GPU unit both for your remote operations and also, for smooth engine starting. Look no further: START PAC® has developed the SUPER PAC model line with both Lead Acid or Safe Lithium-Ion technology. You can now have the best of both worlds and enjoy peace of mind without compromise.

Perhaps your aircraft is voltage sensitive and equipped with an over voltage protection relay? 

Using a 28V jump starter would normally be a non-starter (excuse the pun). With this specifically in mind, START PAC® has developed a range of 26V starting solutions. The classic 24V and powerful 28V battery packs are still available, but the 26V enables every aircraft owner to have the security of owning a GPU that’s perfect for their aircraft.

Training, maintenance or software downloads require you to start your engine safely and power up numerous systems without running the engine; at the same time, however, you want to be comfortable in your cockpit and enjoy its air conditioning. And why not?

The START PAC® product line can provide up to 400 Amps of continuous, clean, no duty cycle DC power, adapted for your aircraft and for as long as you need.

Training, maintenance or software downloads require you to start your engine safely and power up numerous systems without running the engine; at the same time, however, you want to be comfortable in your cockpit and enjoy its air conditioning. And why not?

The START PAC® product line can provide up to 400 Amps of continuous, clean, no duty cycle DC power, adapted for your aircraft and for as long as you need.

Maybe you don’t always have easy access to AC power because the fleet you operate is large and aircraft are not always parked close to the hangar?

Considering this possibility, the START PAC® team has developed three, free-running combination GPU units. Two of them – Ranger and Hi-Brd 4 – are equipped with eco-friendly, diesel engines and permanent magnet generators in order to provide you with up to 150 Amps or 300 Amps of continuous power, respectively. The third option is the brand new START PAC® GREEN, the world’s first emission free GPU; powered by a large 26V battery bank, it’s capable of starting any kind of electrically-started aircraft. Furthermore, its large battery capacity will provide enough 28V clean, continuous power to run aircraft systems, including air conditioning. Plus, you are still able to use it as a diesel unit in the hangar without causing pollution and emissions. Operating silently, its running entails spending half of the operating cost of a comparable diesel GPU.
Don’t let recharging issues get in the way of managing a complete fleet and performing multiple starts; let high battery capacity units designed by START PAC® do the hard work for you. Each of these units – Ranger, Hi-Brd 4, START PAC® GREEN – is more than capable of jump starting any type of aircraft engine. START PAC® combination Ground Power Units will help you to preserve costly certified aircraft batteries and secure turbine engine cold starts at all times. The majority of our units (exceptions being the 3324, Ranger, Hi-Brd 4 and START PAC® GREEN) are equipped with our patented Quick Change design to ensure that batteries can be changed in less than one minute, thus saving you time and money on maintenance. Please note that these units are NOT designed for battery charging.

Frequently Asked Questions

What Is a Ground Power Unit (GPU)?

A ground power unit (GPU) is a device that supplies electrical power to an aircraft while it is on the ground. It is essential for operating systems such as lighting, avionics, and air conditioning without using the aircraft’s onboard power sources. Ground power units for aircraft can be fixed, mobile ground power units, or portable ground power units, catering to various operational needs. If you’re looking for a ground power unit for sale, options vary based on aircraft requirements.

A ground power unit works by converting external energy, such as electrical or fuel-generated power, into a form compatible with aircraft systems. The aircraft ground power unit connects to the aircraft using standardized cables and plugs, delivering regulated power to essential systems like navigation and climate control. Some advanced green GPU models also feature environmentally friendly technology to reduce emissions.

Ground power units are important for reducing an aircraft’s onboard Auxiliary Power Unit (APU) workload. By providing external power, GPUs conserve fuel, reduce engine wear, and support pre-flight activities like system checks and cabin preparation. Whether it’s a fixed system or a mobile ground power unit, these devices streamline operations and lower operational costs.

The main types of GPUs include:
 
  • Diesel-powered GPUs
  • Electric GPUs
  • Hybrid GPUs (a combination of fuel-driven engines and battery/electric power)

 

Several types of GPUs cater to different needs:

  • Portable ground power units: Compact and easy to handle, perfect for smaller aircraft or temporary setups.
  • Mobile ground power units: Mounted on carts or vehicles for easy transportation across airport grounds.
  • Fixed GPUs: Installed permanently at airports for regular use.
  • Green GPUs: Designed for eco-friendly operations, often powered by renewable energy sources.

GPUs typically range in power ratings depending on the application:

  • Adjustable voltage settings for 12V, 24V, or 28V aircraft systems.
  • Single-phase GPUs for general aviation, typically rated at 110-220V.
  • Three-phase GPUs for commercial aviation, suitable for larger pneumatic engines.
  • Electric GPUs with built-in power supplies rated to match specific aircraft needs.

These ratings ensure that the aircraft ground power unit provides the necessary energy for various operational systems.

Modern aircraft have external ports or receptacles that connect to the GPU using a three-pin or aircraft-specific connector. Older aircraft may require direct connections to the battery terminals for engine starting. Once connected, the GPU provides power to the aircraft’s systems.

This connection ensures safe and reliable power transfer. For instance, a ground power unit for aircraft designed for commercial jets will have connectors and voltage settings tailored to meet their specific needs.

A GPU (Ground Power Unit) is an external device providing electrical or engine-starting power, while an APU (Auxiliary Power Unit) is a smaller turbine engine inside the aircraft. The APU powers onboard systems and assists in starting larger jet or turbine engines, especially in military and commercial aviation.

GPUs are more fuel-efficient than APUs, making them a preferred choice for ground-based operations. Additionally, options like green GPUs and mobile ground power units offer flexibility and environmental benefits.

Yes, modern GPUs are increasingly environmentally friendly, particularly those meeting Tier 4 EPA emission standards or electric GPUs, which produce no emissions. Green GPUs are powered by renewable energy sources or designed with low-emission technology, significantly reducing their carbon footprint. Electric GPUs are safe for use indoors, such as in hangars, as they eliminate harmful odors and emissions associated with diesel-powered GPUs.

Maintaining a GPU involves regular checks and servicing. This includes inspecting cables and connectors, calibrating power output, cleaning cooling systems, and replacing worn-out parts. Regular maintenance ensures longevity and consistent performance, whether it’s a portable ground power unit or a larger fixed system.

Most GPUs are versatile and compatible with a wide range of aircraft, from smaller private planes to large commercial jets; there’s a GPU to match the power requirements. Portable ground power units are ideal for smaller aircraft, while larger, more powerful units cater to commercial and military planes.
However, compatibility depends on the aircraft’s power requirements and the GPU’s specifications.

Safety is critical when using a GPU. Always check that the output matches the aircraft’s power requirements, inspect cables for damage, and ensure the unit is properly grounded. Secure the placement of mobile ground power units to prevent movement during operation.

Safety measures include:

  • Properly securing connectors to prevent accidental disconnection.
  • Avoiding the use of diesel-powered GPUs indoors without adequate ventilation.
  • Following manufacturer guidelines for operating and maintaining the GPU.
  • Ensuring staff are trained in GPU operations.

Ground Power Units reduce costs by extending the life of aircraft batteries and engines through cleaner, cooler starts. They also provide power for maintenance and training without relying on the aircraft’s onboard systems, reducing wear and tear.

Yes, portability is a key feature of many GPUs. Portable ground power units are lightweight and compact, making them easy to move and set up for temporary or remote operations. Portable GPUs often have wheels or compact designs for ease of movement.

GPU output is monitored through built-in displays or meters that track voltage, current, and power delivery. Advanced GPUs may include digital interfaces for precise monitoring and adjustments. Advanced aircraft ground power units may also feature remote monitoring capabilities, allowing operators to track performance from a distance.

While GPUs are primarily used in the aviation industry for powering aircraft, they are also employed in military operations and any industry requiring external power for vehicles, and equipment. The versatility of ground power units for aircraft extends to supporting ground-based equipment and aerospace research.

Yes, GPUs are manufactured to meet stringent industry standards, such as ISO 6858 and SAE AS7974, which ensure safety, compatibility, and efficiency. When looking for a ground power unit for sale, it’s essential to verify that the unit complies with these standards.

Need Assistance?

START PAC® offers a wide selection of power supplies, starting units and combination Aircraft Ground Power Units (GPU).
Browse our website to read about our extensive product line or visit our tutorial section to gain a more insight into our products.

The newest and safest technology available.

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One of our friendly and knowledgeable experts will guide you to the product suited to your specific needs. If – for whatever reason – you are unhappy with your START PAC® product, the START PAC® 30 day money back guarantee allows you to simply return the unit in new condition within 30 days for a full refund.

Why buy from

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Made in the USA and developed with the latest state-of-the-art battery and power management technology, our products are trusted the world over.

START PAC® power supplies are built for heavy duty application and are designed to withstand all environments, however tough.
START PAC® boasts superior technical and after sales support thanks to our long standing industry experience and our passion for the industries in which we work.
START PAC® offers unparalleled value for money and fast global shipping via our international dealership network.
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